Bespoke Precast Concrete Products & Solutions, To view a more detailed Step by Step Guide of the Installation and Delivery of the Floors, Stairs and Landings please, To view a more detailed Step by Step Guide of the Installation and Delivery of the Horizontal Wall Panels, please, Prestressed and Precast Concrete Products, No Core Flooring Reduces Sound Vibration Passage, Minimal Joint Flooring Restricts Possible Sound Penetrations, Minimises Subsequent Application and Costs, Fast Rack Construction Low Cost Flooring system, CE38 - Prestressed 150mm Wideslab - On Request, CE39 - Prestressed 200mm Wideslab - On Request, Minimal joints restrict the possibility of sound penetrations. These lifting points are then used to handle the planks within the factory and once again on-site. The wet cast system also minimises camber variations between precast units, insuring a uniform suspended concrete floor. Robust details for progressive collapse regulations are easily incorporated into the design of the prestressed concrete flooring system. We employ dedicated specialist reliable subcontract fixing precast teams who have worked closely with ACP (Concrete) Ltd over many years. Click to download and view pdf  'Design Guidance / Siteworks. Site Specific risk assessments and method statements are available following a prestart visit to site, which will be logged with all relevant parties, prior to commencement of work on-site. The wet cast system also minimises camber variations between prestressed units insuring a uniform suspended concrete floor. Can accommodate irregular or complex building designs. Product range Company Profile. Precstressed concrete floors also exhibit excellent and fire resistance properties. If viewing in mobile version we recommend you view the available pdf. Welcome to Nitterhouse Concrete . Building Regulations Part A: ACP (Concrete) Ltd slabs are suitable in achieving the requirements relating to disproportionate collapse in Section 6 of the Regulation. Choosing precast over traditional in-situ can lead to a reduction of up to 60% of manpower required on site and save up to 30% in construction time. The units are lifted in using the lifting pins cast into the units and placed in their final position. See Span/Load Tables for full details. Allcostdata.info has a large list of precast concrete and its cost. Designed to withstand exposure to weather. We’ve grown to become one of the most respected precast/prestressed concrete producers in the United States by offering an impressive product line backed by unmatched customer service and support. To view a more detailed Step by Step Guide of the Installation and Delivery of the Horizontal Wall Panels, please click here. To view a more detailed Step by Step Guide of the Installation and Delivery of the Floors, Stairs and Landings please click here. Elite Precast Concrete are a specialist company manufacturing Precast Concrete Products such as Interlocking Engineered Blocks, Ballast Blocks, Security Barriers, Drainage Products, Block walls flood defence and many other types of Precast Concrete. Service Holes can be factory made or cored on site. Please consult our Technical Department. Wide slab flooring is a high quality, economical suspended concrete floor construction using long prestressed concrete floor slabs (or planks) supported by either masonry walls or a supporting frame structure in steel or precast concrete. There also are also available as solid, 3 or 5 core floor slabs. Since our humble beginnings in 1923, Nitterhouse has been a consistent source of quality and innovation in the concrete manufacturing industry. Suspended concrete floors constructed with ACP’s Wide slab flooring can be designed to eliminate additional ceiling finishes in many cases. Local … Precast concrete floor systems have been waiting for a revolution. ACP (Concrete) Ltd.’s precast concrete Wide Slab floors are therefore ideally suited for inclusion in modern high U-value construction schemes where supporting walls are built from autoclaved aerated blocks as the Thomas Armstrong Airtec Block system incorporating the latest thin joint technology. Each panel is designed and manufactured to your specific shape requirements and structural capacity making it an extremely versatile building product. There also are also available as solid, 3 or 5 core floor slabs. At ACP (Concrete) Ltd, our Wide Slab Flooring are manufactured in standard 1200mm wide concrete floor slab maximising transport efficiency and are available in standard 150mm or 200mm depths. Soffit can be left exposed saving on additional costs for suspended ceilings. Estimate the labor price to pour concrete vs. buy precast cement pads. Prestressed concrete floor units are also ideal for suspended flooring to subsequent levels, being quickly and safely installed to provide an instant safe platform for following trades. ACP precast concrete floors are specifically manufactured to comply with the new approved Document E, 2003 Edition – Resistance to the passage of sound. Any lifting/handling operations should be carried out by trained and competent personnel only. Consideration must be given to depth of finishes with regard to camber when using long spans. Discover precast hollow core concrete flooring from Milbank. Our experienced team will work to the site-specific method statement in conjunction with the detail of the approved design layout drawing ensuring your project is delivered to the highest standards of safety. 3. Precast concrete flooring is delivered to site ready to install and ready to use without costly site delays for curing. Call us today! We supply, deliver and erect prestressed hollowcore floor slabs and precast concrete stairs throughout Ireland. In addition, structural components can be supplied for incorporation into a structure on-site. That’s why we designed the FEHR precast slab as a model of innovation and cutting-edge engineering: available in a range of thicknesses and configurable to all construction formats, FEHR’s … The casting system of the Wide Slab Flooring also enables the manufacture of special width floor slabs cast to size rather than cut down from stock as is typical of traditional Hollowcore flooring systems. FAST: Including APC early on in the design process saves you time and money. The dense concrete slab used in the ACP Wide Slab system has benefits in acoustic performance over Hollowcore flooring. There are three different sizes available: Click on the image below to download and view the 'Wide Slab Product Datasheet'. June 2, 2020. Please contact us for further information. The use of Precast Concrete Hollowcore Flooring is a highly cost effective solution that fits easily into any structural system such as steel or concrete frame or indeed masonry construction. Get in touch today. HomeAdvisor's Concrete Slab Cost Calculator gives average installed concrete costs per square foot or size (30x30, 24x24, 40x60) for garage floors, sheds, backyard slabs and more. Our precast hollowcore slabs are significantly lighter when compared to solid precast concrete floor slabs. The reinforced concrete flat slab option has a lower frame and floor cost than the steel composite beams and slab option (£173/m² compared to £177/m²), however on a total building basis, the steel composite beams and slab option has a lower cost (£1,982/m² compared to £2,183m²), due to both a lower roof cost and lower preliminaries resulting from the shorter programme. Bison Precast is able to offer several solutions to incorporate balconies within a floor layout: additional reinforcement can be incorporated into hollowcore slabs to accept bolt-on steel balconies. A family run company trading since 2003, we pride ourselves on supplying quality products at competitive prices. At ACP (Concrete) Ltd, our prestressed floor slabs (or planks) are manufactured offsite in controlled factory environment conditions to recognised industry standards of the current Robust Details E-FC-1, E-FC-4 ,and E-FC-5, E-FC-8, E-FC-9 and E-FC-11-17 inclusive.. Our prestressed concrete floor slabs are suitable for use in achieving the requirements of Building Regulations Part A relating to disproportionate collapse. This will ensure the free flow of information and design approval being achieved within the timescales. Excellent sound insulation and fire resistant. Concrete Slab Cost. There following options are available below. Openings for services, pipes and ducting can also all be cast into the prestressed concrete floor slabs at manufacturing stage rather than cut out on site, ensuring better finish and less down time during construction. ', Click to download and view pdf  Sound Attenuation. Our precast concrete wall solutions offer quick and simple installation which is usually carried out using either a crane or telehandler. Our Contract Manager's will assume control and co-ordination of the works on the placement of your order. Watch this video to see how easy it is to install Flood Omnia Slab Flooring. Other screed thicknesses can be considered. At ACP (Concrete) Ltd, our Wide Slab Flooring are manufactured in standard 1200mm wide concrete floor slab maximising transport efficiency and are available in standard 100mm, 150mm or 200mm depths. However, costs can rise if you’d like to have something decorative as a stamped concrete patio, or if you’re looking to have curves and other decorative edging features installed. The units themselves are manufactured at a width of 1200mm and depths of 150, 200, 250, and 300mm. CSS has over the past 10 years and over 100 projects, provided our company, Chalkline Construction, with a holistic service incorporating engineering, design, slab supply and professional advice. ACP (Concrete) Limited will not be held responsible for any damage or injuries in connection with handling or installation not carried out by ACP (Concrete) Limited. The construction industry in Ghana is becoming efficient in the area of cost and achieving advance technologies. As prestressed floor slabs are designed to span further, it also reduces the foundation costs. The suspended floor system offers potential to minimize excavations when used at ground floor level a particular benefit where excavated material must be removed from site. A 50mm minimum C30 concrete screed with A142 mesh can be bonded to the installed Wide Slab floor. Our dedicated team will work closely with you to ensure that the precast concrete design meets your specific requirements, whilst ensuring that your project is designed to the highest standard whilst still providing a fit for purpose cost effective solution. Once all the units have been installed the C25 concrete grout is placed in the joints to tie the floor together. Precast Concrete Stairs manufactured for project at 35 Shelbourne Road November 26, 2020; Hollowcore slabs provided for care facility in north dublin October 28, 2020; Construction Safety Week – 19th – 23rd October 2020 October 15, 2020; Precast concrete Super Wideslab® flooring and precast stairs for Lidl Epson October 1, 2020 The final product and method of installation will generally be determined by any site restrictions, the proposed sequencing of work and which product will provide the desired solution most economically. Wide slab Flooring are designed to have a special shear key detail on the long edge. Here, the average cost can range anywhere from $6 to as much as $15 per square foot. Available as supply only or supply and install, all our precast concrete floor beams are delivered nationwide from our factories in Workington, Cumbria. Lafarge Precast Concrete Hollowcore Slabs. A recent research project directly compared the costs of precast concrete to on-site pouring and found precast concrete slabs save 23 percent over cast-in-place concrete. Please note that any information provided is to be used as a guide only. Click to download and view all Typical Cross Sections Specifications. The above safe span table is for reference only. A typical concrete slab costs $4 to $8 per square foot with most homeowners spending between $5.35 to $6.17 per square foot, or $113 to $126 per cubic yard for both materials and installation. At ACP (Concrete) Ltd, our standard floor slabs are 1200mm wide maximising transport efficiency and are available in standard 150mm or 200mm depths. CLEAN: No concrete pouring, no debris, and no dumpster. A family run business with over 60 years’ experience, we offer an extensive range of precast concrete flooring solutions including beam and block/poly flooring, ThermaBeam™ flooring, hollowcore flooring, stairs and landings to the industrial, commercial and domestic markets. Specifically, ... How much does Rib and Block Slabs cost in South Africa? The dense nature of the product eliminates possible fire spread through hollow cores. Photos courtesy of Northeast Precast LLC. These lifting points are then used to handle the planks within the factory and once again on-site. Available as supply only or supply and install, all our prestressed concrete floor beams are delivered nationwide from our factories in Workington, Cumbria. For more information click on the relevant box. The 200mm precast concrete floor slab section is also available with a polystyrene core system to reduce unit self-weight, increasing safe spans. Large areas can be erected quickly and safely. Please contact us to discuss any of your design and installation requirements. Find here Precast Concrete Slabs, Precast Cc Slabs manufacturers, suppliers & exporters in India. Omnia Flooring Update at The Heineken Brewery, By using this website, you consent to the use of cookies in accordance with the Flood Precast, What is BIM (Building Information Modelling), Precast Concrete Stairs manufactured for project at 35 Shelbourne Road, Hollowcore slabs provided for care facility in north dublin, Construction Safety Week – 19th – 23rd October 2020, Precast concrete Super Wideslab® flooring and precast stairs for Lidl Epson, Digital Marketing Strategies by Emarkable.ie. Alternatively, help and advice for the safe handling and installation of precast units can be supplied as documentation and if required a supervisory site visit can also be arranged. Click to download and view All Composite Construction Safe Span Specifications, Product Sizes & Performance Specifications, Wide range of sizes to suit various spans and loads. Concrete floor slabs are suitable for use in achieving the requirements of Building Regulations Part A relating to disproportionate collapse. BubbleDeck precast concrete floor slabs. These table is a guide only Finishes may vary. As prestressed precast floor slabs are designed to span further, it also reduces the foundation costs. Low cost – 35% less concrete. ACP offers several solutions to suit your site-specific requirements. The prestressed floor slabs are used where the loosely reinforced slabs are close to their limits, with regards to load and span width. The effective management of cost enables clients, developers, and facilitators to achieve value for money. It is a permanent formwork solution and can be used in: Subscribe to our newsletter and stay up to date on all the latest news from Flood Precast. Ernecast Ltd is based in Derrylin, Northern Ireland. Lifting inserts are cast into the units during production. Your final cost will depend on the slabs size, thickness, and if you any special reinforcement such as wire mesh or rebar. Precast Concrete Slabs & Suspended Floor Slab. product range. There is a great need for a durable precast concrete floor structure that is lighter, stronger and more energy efficient, and one that can be manufactured in variable sizes. Frames can simultaneously achieve both structural and decorative design requirements – a wide variety of mixes, colours and finishes can be accommodated. Wet cast from high quality steel moulds using quality assured engineering grade concrete (60 N/mm²), guarantees the quality and performance of all our precast concrete flooring products. FP McCann is one of the UK’s leading manufacturers of high-quality precast concrete floors. The precast concrete floor is suitable for underfloor heating systems providing a high thermal mass in addition to the benefits of a concrete floor solution. Suspended concrete floors constructed with ACP’s Wide slab flooring can be designed to eliminate additional ceiling finishes in many cases. The Omnia Flooring system is suitable for steel and concrete framed structures and masonry construction. A smooth soffit finish to the prestressed floor is a benefit of the wet cast system and is suitable to receive a direct paint finish. This latticed girder also provides support for the upper mesh reinforcement and is used as an anchor point when lifting panels into position on site. The team’s knowledge and experience of the complete precast and prestressed installation process is second to none, ensuring our products are installed on-site correctly and your project remains on-time and to budget. Savings. This study seeks to analyze cost estimating of the structural frame (column and slab) by considering cast-in-place and prec… A smooth soffit finish to the precast floor is a benefit of the wet cast system and is suitable to receive a direct paint finish. Advantages of Choosing Prestressed Concrete Flooring. It also enables us to supply high performance precast concrete Wide Slab Flooring at low cost. They have always been extremely approachable and keen to offer sound solutions to any challenges we encounter on site. The wet cast system also minimises camber variations between precast units insuring a uniform suspended concrete floor. The dense nature of the product eliminates possible fire spread through hollow cores. ACP (Concrete) Ltd.’s prestressed concrete Wide Slab floors are therefore ideally suited for inclusion in modern high U-value construction schemes where supporting walls are built from autoclaved aerated blocks as the Thomas Armstrong Airtec Block system incorporating the latest thin joint technology. The Thomas Armstrong Group is a trusted supplier of, Bespoke Precast Concrete Products and Solutions, Quality, Environmental and Sustainability Commitment, Installation, Delivery and Safe Handling Guidance for Prestressed Concrete Floor, Stairs and Landings, Advantages of Choosing Precast Concrete Flooring. The use of precast concrete technology has been embraced by the construction industry in Ghana. Propping of the floor may be required. BubbleDeck is a precast concrete floor system which makes floor slabs lighter and stronger by incorporating large, hollow plastic balls in a lattice of steel. It also enables us to supply high performance prestressed concrete Wide Slab Flooring at low cost. All our precast concrete products are delivered and installed by the same professional team ensuring your project runs efficiently with people who fully understand your requirements. Prestressed concrete flooring is delivered to site ready to install and ready to use without costly site delays for curing. Come explore the benefits of this cutting-edge floor system and discover how T-SLAB could reshape your future projects. EFFICIENT: APC products and services require only one inspection, saving time and eliminating delays in the construction process. Irregular and complex shapes manufactured to suit contract requirements, Service holes and cut-outs accurately formed during manufacture, Smooth flat soffit can take direct decoration and top surface can be power-floated reducing depth of overall floor zone, Exposed soffit can be used to provide ‘thermal-mass’, Single or two-way spanning design possible, The cost of omnia flooring systems compare favourably with those of traditional formwork, Decorated soffit can be left exposed, negating suspended ceilings, In-situ topping can be power-floated negating extra finishing screed. Hollow Core Plank Mid South Prestress is the largest producer of precast hollow core plank concrete in the mid-southern United States. BubbleDeck floors eliminate up to 35% of concrete from suspended slabs. This service and product knowledge has proven invaluable to our company. Wet cast from high quality steel moulds using quality assured engineering grade concrete (60 N/mm²), guarantees the quality and performance of all our prestressed concrete flooring products. Savings of €1,000’s have been made, even in small houses, by opting for Gleeson Precast. We have put together a few scenarios, ... Slab Material first floor * concrete block: R20000: R38000: R70000: Slab Concrete… Banagher Precast Concrete offsite precast building solutions include but are not limited to precast flooring, double tees, stairs, walls, elevator cores, beams, façade panels, bespoke and architectural precast. Get contact details & address of companies manufacturing and supplying Precast Concrete Slabs, Precast Cc Slabs across India. They also are also available as solid, 3 or 5 core floor slabs. Suitable for all floor levels from ground to roof, this rapid flooring solution is ideal where long spans and/or high load bearing capacities are required minimising costs and production time. Building Regulations Part A ACP (Concrete) Ltd slabs are suitable in achieving the requirements relating to disproportionate collapse in Section 6 of the Regulation. Openings for services, pipes and ducting can also all be cast into the precast concrete floor slabs at manufacturing stage rather than cut out on site, ensuring better finish and less down time during construction. ACP prestressed concrete floors are specifically manufactured to comply with the new approved Document E, 2003 Edition – Resistance to the passage of sound. Lifting inserts are cast into the units during production. Available to all our clients and customers, these services give you the peace of mind of working closely with an experienced company you can trust to deliver every stage of your project. The advantages also include the specialist Wide Slab lifting system that’s not only safe, but also fast and simple eliminating slab damage caused by choke hitch chains. Supporting you at every part of the process: design, construction and installation, our dedicated team of structural engineers and precast installers have extensive experience of delivering a wide range of prestressed floors, precast wall and stairs projects nationwide. The advantages also include the specialist Wide Slab lifting system that’s not only safe, but also fast and simple eliminating slab damage caused by choke hitch chains. Accurate first-time placement means the concrete floor slab is in its final position before the crane unhooks. ACP (Concrete) Ltd offers several solutions to suit your site-specific requirements. With the new Tindall Superior Lightweight All-Purpose Beam (T-SLAB), that revolution has finally arrived. Precast concrete is the most commonly used building material in the world and a wide variety of products are available including flooring beams and slabs… Precast Concrete Wide Slab Flooring can be installed directly from the delivery vehicle using a crane to its final position due to each unit being referenced individually to suit the approved ACP (Concrete) Limited design drawing. Strong, versatile, cost-efficient slabs for buildings in residential, commercial settings. A sand/cement screed can be applied to the grouted suspended concrete floor to form a robust finished floor or base for ceramic floor finishes. One-Way Slabs on Beams. Precast concrete frames involve an entire structure being fabricated off-site. ... No other building system accommodates creativity and practicality like Spancrete hollowcore floor and roof building systems. That role has been strengthened through the acquisition of Topfloor by the Echo Group, South Africa’s largest and longest-established prestressed and precast floor … Precast concrete floors also exhibit excellent and fire resistance properties. Spancrete hollowcore precast concrete planks & slabs are fire resistant, reduce weight and costs. At ACP (Concrete) Ltd, our prestressed precast floor slabs (or planks) are manufactured offsite in controlled factory environment conditions to recognised industry standards of the current Robust Details E-FC-1, E-FC-4 ,and E-FC-5, E-FC-8, E-FC-9 and E-FC-11-17 inclusive.. ACP prestressed concrete floor slabs are suitable for use in achieving the requirements of Building Regulations Part A relating to disproportionate collapse. Additional ceiling finishes in many cases of quality and innovation in the construction industry in Ghana is becoming efficient the! Sizes available: click on the long edge used in the concrete floor slabs T-SLAB ) that! 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To any challenges we encounter on site for suspended ceilings C30 concrete screed with A142 can... Of construction time time and eliminating delays in the ACP Wide slab flooring at low.... Apc products and services require only one inspection, saving time and eliminating delays in the of! We pride ourselves on supplying quality products at competitive prices must therefore be ready to adapt to all demands... Area of cost and achieving advance technologies which is usually carried out by trained and competent personnel.... Floor system and discover how T-SLAB could reshape your future projects high precast!